Optimize operations with lean methods
operations-and-leanskillsetup L1★64
Tibsfox/gsd-skill-creator ↗What it does
Identify and eliminate waste in production and operations
Best for
Manufacturing and service operations optimizing throughput and quality.
Inputs
- · process flow diagram or value stream
- · cycle time data
- · defect/rework rate
Outputs
- · waste categorization (7 lean wastes)
- · bottleneck location
- · kaizen improvement plan
Preconditions
Observable process; production system documentation
Failure modes
- · Batch culture resists just-in-time
- · Visual management ignored by staff
- · Standard work not maintained
Trust signals
- · Toyota Production System framework
- · jidoka (autonomation) principle
- · SMED (Single Minute Die Exchange) methodology